The Chevy Cavalier fuel pump trouble remains a common occurrence on this well-known entry level automobile. In fact, fuel pump failure is so usual in the Cavalier, Cobalt and also Pontiac Sunfire that human being rush right into the repairs without confirming the root reason of the problem.

You are watching: 2002 chevy cavalier fuel pump replacement

In some instances I see world talking around replacing the fuel pump on a Cavalier and asking for further assistance about why this didn"t fix the stalling and hard starting issue. On much more than one chance I"ve uncovered a fully plugged fuel filter top top a Sunfire, Cobalt or Cavalier the recently had actually a fuel pump go out.In some scenarios as soon as the fuel pump self-destructs internally the creates tiny pieces that rubber and plastic debris. What"s left that the pump pushes these pieces right into the fuel filter. Although these fuel filters space of the basic to change canister form variety, auto owners regularly forget about them.

General motors says you should replace this fuel filters every 30,000 miles. I"ve seen original equipment, fuel filters, as shown by a purple dot mounted from the factory, with an ext than 100K mile on it. A clogged gas filter deserve to take out an aging electrical pump. Furthermore, in the old days us would never replace any fuel pump without replacing the filter.

Unfortunately, things in the automotive business change and not everybody see"s points the way we use to. Therefore, it’s not unheard of for also professional mechanics to change a fuel pump without addressing this maintenance item. In my opinion, this continues to be the number one cause of repeat failures once replacing the gas tank fuel module assembly.If we pressure the brand-new impeller to push versus a clogged fuel filter it greatly reduces the lifespan of the instead of parts. In this brief short article we"ll talk about how to obtain the diagnosis right as soon as you think you have a Chevy Cavalier fuel pump problem. In addition, we"ll talk about some that the replacement parts that room temptingly inexpensive. And also finally we"ll talk around the instead of procedure of the fuel pump itself.

How to Diagnose Fuel Pump Problems

When world ask me exactly how to diagnose fuel pump difficulties they"re often instantly disappointed with my answer. Come answer the question of how have the right to I verify the fuel pump has actually failed is to check it. This means energizing the unit and also reading the push output developed by the spinning impeller inside of it.Do-it-yourself minded automobile mechanics don"t like when the first step the diagnosis contains the purchase of a crucial tool they don"t at this time have in stock. The great news is the a devoted fuel pressure gauge that offers a quick connect Schrader valve installation remains easily accessible for purchase in the $40 range.Here"s the beautiful component about connecting this test gauge come the fuel rail and also cycling on the ignition key. Not only do you get to check out if the pump is running, however you also get to watch the calculation pressure. If your test gauge shows any type of pressure in ~ all, that way the entire electric side that the fuel press circuit remains fully operational.

In other words, by cycling the crucial you simply tested the energize or command signal native the computer, the fuel pump relay and every one of the wiring up till the in tank module. Rapid sidebar: if the pressure reads zero, climate you have to test for power and also ground at the four wire connector. If you can hear the motor to run or have the right to verify appropriate electrical procedure then the fuel push test of zero speak volumes about your following step in diagnosis. However, prior to we fall the gas tank and also further inspection the pump, it"s time to locate the fuel filter.

Unfortunately, top top an entrance level automobile like the Chevy Cavalier a fuel filter is frequently ignored. I"ve created an article around how to diagnose a clogged fuel filter. With that said, a completely clogged filter can additionally damage the fuel pump assembly.

When us tell the pump to develop pressure and also push against a blockage, it can physically ruin the breakable impeller run by the electrical motor. If we uncover a clogged fuel filter it"s time to replace that tune-up and maintenance part and then retest the fuel pressure. The fuel pressure reading top top a Chevy Cavalier indigenous the version year 2000 with 2005 should register above 55 psi.

Chevrolet Fuel Pump instead of Parts


*
Chevy Cavalier Fuel Tank Removal

Replacement the the in tank module assembly that includes the electric pump remains a common procedure for many different years, makes and also models. The surprising component about the repairs i do not care the amazing difference in the cost of the instead of parts. I know that auto components cost an ext at the dealership, however in the fuel pump category I see huge discrepancies.In most instances a Chevrolet components department charges expense +30% on individual auto parts. However, if I speak to a dealership because that a replacement gas tank module I definitely pay an ext than that. One of my replacement advice is to use a top quality replacement part. This is much easier said 보다 done. I"ve take away a opportunity on various aftermarket brands and also to this day we"ve to be lucky.There"s another important thing to mention about replacement parts. This specifically uses to the Chevy Cavalier Pontiac Sunfire, grand Am and Chevrolet Cobalt models. Most of the aftermarket replacement Chevy Cavalier fuel pump modules include a brand-new fuel tank pressure sensor. Fail of the general Motors fuel tank pressure sensor becomes yet one more common problem with their sedan and also coupe models.

Chevy Cavalier Fuel Pump Installation

Pulling the fuel pump the end of any type of car is never ever a funny job. However, if you had to perform this procedure for the first time, the Pontiac Sunfire, Chevy Cavalier and also Cobalt make a good subject auto for your first attempt. Through that said, frequently the greatest obstacle dealing with DIYers continues to be the lot of fuel in the tank.The much more gas you get out, the much easier this task will be. Acquisition extra time to discover a safe method to siphon the end the petrol that"s ideal for you becomes time well spent. In fact, I never ever tried to eliminate the gas tank in my driveway unless that fuel reading comes in in ~ well listed below a quarter tank.These plastic gas tanks are exceptionally lightweight with no fuel in them and the task to replace the in tank module assembly i do not care much much easier when friend don’t have actually to deal with fuel sloshing around. The next step in our operation is to give the fuel tank strap retaining bolts a an excellent soaking in a penetrating oil product prefer liquid wrench.

They make the gas tank straps using stainless steel and also they galvanize the retaining bolts. V that said, this hardware enjoys exposure to harsh conditions and also it’s often complicated to eliminate these bolts without powered tools.

After unhooking the three fuel lines and the huge diameter fuel filler water tap you can use a floor jack to reduced the gas tank to the ground. In ~ this suggest you desire to uncover some compressed air or also a broom and also completely, clean and also dust the height of the tank prior to replacing the fuel pump module.

Do your finest to keep brand-new dirt native entering the gas tank. And also while you’re in ~ it examine the continuing to be fuel for indicators of pollution or debris. Here"s an essential note about the old sending out unit that"s placed in the gas tank. Castle spring load the sending out unit to host the pickup screen against the bottom that the gas tank.

See more: How Many Square Feet Does 1 Yard Of Concrete Cover ? Concrete Calculator

This means when you eliminate the lock ring that the sending out unit jumps up in ~ you. In order to compensate this and also stop fuel native spilling, push down on the center of the old sending out unit as you release the lock ring.Another vital note before you put everything earlier together. The instead of Chevy Cavalier fuel pump kit frequently comes with a new four wire electric connector. Chevrolet chose that the square format connector they initially fit top top the automobile allowed corrosion to enter the connection. Therefore, they have replaced this through a brand-new style flat, 4 wires, weather load connector the does a better job of protecting the electric connection. This is no an area of the car you want to use a crimp layout connector. Therefore, it’s recommended to solder on the new pigtail connector and also use heat shrink protection over the cable repair. Of course you desire to do any type of soldering and heat shrinking much away native the open gas tank.

If you journey a Chevrolet Cavalier, Pontiac Sunfire or Cobalt you"ll desire to check out this article around how to settle the click sound in the dash there is no replacing parts. Visit ours Homepage to view what else us cover here.