You are watching: 2003 ford explorer intake manifold removal
Disconnect the battery soil cable and collection it aside, ensuring the it does no touch metal. Slide a drain pan under the radiator petcock. Loosen the petcock and enable the antifreeze mixture come drain. If the fluid in the drainpipe pan appears clean and the antifreeze is less than 5 years old, you have the right to reuse it.
Loosen the clamps ~ above the waiting cleaner outlet tube with a screwdriver or ideal socket, depending on the kind of clamp. Remove the wait cleaner outlet tube. Traction the crankcase ventilation hose turn off the throttle body. Unbolt and also remove the accelerator body shield through the ideal sockets or wrenches. Eliminate the cables from the throttle shaft.
Label all electric wiring and vacuum currently attached to the upper intake manifold with masking tape and also a marker. Eliminate the accelerator cable"s brackets but leave the cable in the brackets. Collection the base aside. Disconnect the EGR spacer or the throttle body coolant hoses, depending on which your auto is equipped.
Label the spark plug wires therefore you have the right to reinstall them later onto the appropriate cylinder. Traction the plug wires turn off the coil packs. Unplug the ignition coil wiring harness from the ignition coil. Remove the coil packs from the engine with the suitable socket.
Unbolt and also remove the intake cover plate with the proper socket. Eliminate the rest of the wires and loom holders indigenous the manifold if there are any type of still connected.
Stand dealing with the engine so the the driver"s side valve sheathe is on her right and also the passenger side valve cover is on her left. Look in ~ the top intake manifold retaining bolts--there are six of them. Two of them space on the right, two of them are on the left (these are much shorter bolts), and also two much longer bolts space in the middle.
Label the bolts together follows: The bolt closest to you top top the driver"s side is #3. The bolt simply behind that is #1. Work-related your method over come the center of the intake. The many forward bolt in the center is #5, and the one behind that (closest to the firewall) is #6. The front-most bolt top top the passenger next is #2, and the behind bolt is #4.
Loosen the bolts in number order. Lift the top intake manifold off of the lower intake manifold. Clean the gasket mating surfaces v a scraper and also a rag, taking care not to gouge the input manifold.
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Cayden Conor has been writing due to the fact that 1996. She has actually been released on number of websites and in the winter 1996 concern of "QECE." Conor specializes in home and also garden, dogs, legal, automotive and also business subjects, v years of hands-on experience in these areas. She has actually an combine of science (paralegal) from Manchester ar College and also studied computer system science, criminology and also education at college of Tampa.